product description

This fully automatic Solar Mounting Bracket Roll Forming Machine is a specialized continuous cold roll forming equipment independently developed for manufacturing photovoltaic solar support rails. Integrating uncoiling, feeding, multi-station punching, continuous roll forming, straightening, hydraulic cutting and PLC automatic control into one complete production line, it can process galvanized steel, carbon steel and aluminum strips into standard U-type solar panel support profiles with customizable punching holes, perfectly matching the mass production demands of photovoltaic power station bracket

1. Integrated Punching & Forming Function Equipped with pre-punching stations before the forming section, the machine supports custom punching designs: oval long holes, serrated interlock holes, mounting holes and other hole shapes & sizes per client drawings. Punching and forming run synchronously without secondary processing, greatly cutting secondary labor costs.
2. High Precision Forming System The roll forming station adopts high-strength alloy steel forming rollers with CNC precision machining. Multiple groups of red forming stands and heavy-duty reduction gearboxes ensure stable, non-deforming profile molding. The finished solar bracket features uniform wall thickness, smooth surface and consistent dimensional tolerance, eliminating bending and twisting defects.
3. Heavy-Duty & Durable Transmission Structure Full sets of solid transmission shafts and universal joint drive connections deliver stable power output. Independent vertical hydraulic cutting frame with high-speed hydraulic shearing cuts profiles to any customized fixed length with flat burr-free cut ends, no material waste.
4. Intelligent PLC Automatic Control Adopts well-known brand PLC touch screen control system. Operators can set production speed, cutting length, punching quantity and batch production parameters directly on the screen. The machine automatically counts finished products, with automatic alarm functions for material shortage, overload and failure, realizing unmanned continuous running.
5. Wide Material & Profile Compatibility Supports raw material thickness ranging from 1.5mm to 3.0mm galvanized steel strip. Adjustable forming rollers can produce multiple specifications of solar mounting brackets without replacing the whole mold set, covering rooftop solar brackets, ground photovoltaic station support rails and energy storage support components.

Main Machine Configuration

• Uncoiler: Hydraulic automatic uncoiler (optional 3T/5T load capacity)
• Feeding & Guiding Device: Straightening and material centering assembly
• Multi-station Punching Unit: Custom punching dies for different hole styles
• Roll Forming Section: Multiple passes alloy forming rollers, heavy gearbox drive
• Hydraulic Cutting Unit: Post-forming fixed-length hydraulic shear
• Power System: Independent industrial motor for each forming group
• Control Cabinet: PLC + touch screen automatic control system

Finished Product Display

The finished profiles produced by this Solar Mounting Bracket Roll Forming Machine are standard photovoltaic support U rails. Two mainstream punching styles are available: conventional oval mounting holes and serrated interlocking holes for quick assembly. All hole positions and profile dimensions can be fully customized based on customer solar project requirements.

Application Scenarios

All profiles manufactured by this Solar Mounting Bracket Roll Forming Machine are widely applied in:

• Ground photovoltaic power station support systems
• Rooftop distributed solar panel mounting brackets
• Solar energy storage rack support frames
• Agricultural greenhouse photovoltaic support structures

Our Service Support

1. Custom mold design: We design exclusive roll forming dies and punching molds according to your solar bracket drawings
2. Overseas installation & commissioning: Professional engineers available for on-site machine installation training
3. Long-term spare parts supply: Wearable rollers, hydraulic parts, electrical components in stock for fast delivery
4. Multi-language operation system: English, Spanish, Russian, Arabic touch screen options for global clients

Why Choose Our Solar Mounting Bracket Roll Forming Machine

Our factory has decades of cold roll forming equipment manufacturing experience. Every Solar Mounting Bracket Roll Forming Machine undergoes strict factory testing before shipment. The whole line features low noise, low energy consumption, high production speed (up to 15-25 meters per minute), long service life and low failure rate, becoming the preferred production equipment for photovoltaic bracket manufacturers worldwide.

1. We have factory and provide direct service and lower  price.
2. Our boss is a professional designer who graduated from university . She has more than 20 years mechanical design experiences which can provide you professional suggestions about your products, and help you get top sales.
3. We' ve provided kinds of  metal machines to many customers including many international trade companies.