product description

1. Product Overview

This Floor Deck Roll Forming Machine is a professional continuous cold bending forming equipment specially designed to produce galvanized steel floor deck panels shown in the matched sample sheet. Widely applied in steel structure workshops, high-rise commercial buildings, logistics warehouses, parking garages and prefabricated construction projects, the finished floor deck serves as permanent concrete formwork, effectively improving floor bearing capacity, shortening construction periods and cutting overall engineering costs.

Adopting integrated heavy-duty steel base frame, precision roller forming system and hydraulic cutting unit, the Floor Deck Roll Forming Machine realizes full-automatic uncoiling, feeding, leveling, continuous roll forming, hydraulic cutting and finished product discharging in one single production line, with stable running speed and consistent panel forming precision.

2. Finished Floor Deck Panel Advantages (Matched Machine Output)

The metal floor deck produced by our Floor Deck Roll Forming Machine features embossed anti-slip ribs, standard trapezoidal corrugations and interlocking side laps:

• Strong bonding force with poured concrete, no hollow separation
• High load-bearing performance for large-span floors
• Light self-weight but high structural rigidity, reduces steel beam consumption
• Galvanized anti-rust base material, long service life for indoor & semi-outdoor buildings
• Easy installation, saves wooden formwork and temporary support materials

3. Core Machine Structure & Working Principle of Floor Deck Roll Forming Machine

1. Uncoiler Section Manual / hydraulic optional uncoiler for loading galvanized steel coils, coil weight support up to 3-7 tons, stable coil feeding without material deviation.
2. Feeding & Leveling Device Double-row leveling rollers eliminate raw material surface warping, ensure flat material entering forming stations to avoid deformed floor deck products.
3. Precision Cold Roll Forming Stations Multiple groups of solid alloy steel forming rollers with CNC machined profiling, driven by heavy-duty industrial chains and gearbox synchronous transmission. Each forming group equipped with anti-collision warning labels, slow-bending gradual molding design to prevent steel plate cracking, guarantee uniform corrugation and embossment on finished floor deck panels. The whole forming frame uses thick welded H-beam steel for anti-deformation long-term operation.
4. Hydraulic Punching & Cutting Unit Built-in hydraulic system for embossing anti-slip pits on floor deck during forming; post-forming hydraulic flying shear cuts panels to custom fixed length without stopping the machine, cutting surface smooth with no burrs, length tolerance controlled within ±1mm.
5. PLC Automatic Control Cabinet Independent electrical control box with PLC touch screen operation, support setting production length, running speed, production quantity and emergency stop function. Automatic counting, fault alarm display, easy one-person operation, greatly lowering labor cost.
6. Discharging Table Extendable material receiving rack to neatly stack finished floor deck sheets, convenient for collection and transportation.

4. Key Technical Features of Floor Deck Roll Forming Machine

• Uniform Profile Precision: All forming rollers undergo quenching heat treatment, wear-resistant, long service life, consistent trapezoidal & emboss shape for every floor deck piece
• High Production Efficiency: Adjustable running speed 8-15 m/min, stable continuous mass production
• Low Failure Rate: Synchronous chain drive system, stable transmission, low noise during operation
• Customization Support: We adjust roller molds to produce different depth, width, rib quantity floor deck panels according to client construction drawing requirements
• Sturdy Frame Structure: Integral thick steel base, anti-vibration design, suitable for long-time 24-hour factory continuous work
• Complete Supporting Parts: Standard equipped with hydraulic station, PLC controller, spare forming rollers, maintenance tools

5. Application Scope of Products Made by Floor Deck Roll Forming Machine

The floor deck panels processed by this Floor Deck Roll Forming Machine are indispensable composite floor materials for:

• Steel structure factory plants & industrial workshops
• High-rise office buildings, shopping malls and commercial complexes
• Large logistics warehouses, cold storage centers and distribution parks
• Underground parking lots, stadiums and exhibition venues
• Prefabricated modular construction and multi-story light steel buildings

6. Why Choose Our Floor Deck Roll Forming Machine?

1. Professional cold forming equipment manufacturer with over 10 years experience in floor deck machine R&D and production
2. Strict raw material inspection and full machine running test before delivery, guarantee qualified equipment
3. Customized mold solution to match local mainstream floor deck profile standards in different countries
4. Complete after-sales service: Overseas engineer installation & commissioning guidance, long-term spare parts supply
5. Factory direct selling without middlemen, competitive ex-factory price with reliable quality
6. Flexible packaging: Wooden case packaging for electrical parts, whole machine covered with waterproof plastic film for sea transportation

7. Basic Technical Parameter Reference (Customizable)

Ending Call To Action

Contact us now to get customized drawings, detailed quotation and production video of our Floor Deck Roll Forming Machine. We provide one-stop cold forming machine solutions for all your metal floor deck manufacturing demands!

1. We have factory and provide direct service and lower  price.
2. Our boss is a professional designer who graduated from university . She has more than 20 years mechanical design experiences which can provide you professional suggestions about your products, and help you get top sales.
3. We' ve provided kinds of  metal machines to many customers including many international trade companies.