product description

Product Overview

This Solar & Air Conditioner Bracket Roll Forming Machine is a fully automatic cold roll forming equipment specially developed for mass production of solar panel mounting brackets, outdoor air conditioner wall support frames and related galvanized metal angle brackets. Integrated with servo feeding, hydraulic punching, continuous roll forming and automatic cutting systems, the machine can produce various size metal support profiles in one single pass, widely applied in HVAC installation, photovoltaic power station, outdoor equipment fixing industries.

Main Working Principle

Raw galvanized steel strip or aluminum coil is uncoiled and fed into the forming line via servo motor control. Multiple groups of precision forming rollers gradually bend flat metal sheet into standard L-type, triangular folded bracket profiles. The built-in hydraulic punching station pre-mounts long slotted holes and fixing bolt holes synchronously during forming. After shaping, the hydraulic cutting unit cuts finished brackets to custom lengths automatically without secondary processing. The whole production process is controlled by PLC touch screen, realizing unmanned continuous running.

Core Configuration & Technical Advantages

1. Servo Drive Feeding System High-precision servo motor ensures stable strip feeding, accurate hole positioning, tolerance controlled within ±0.1mm, avoids material waste caused by misalignment.
2. Modular Forming Roller Groups Rollers adopt high-quality Cr12MoV alloy steel with quenching treatment, wear-resistant and long service life. Quick mold switching design supports production of air conditioner wall brackets, ground solar triangular brackets and different thickness support profiles by simple roller adjustment.
3. Integrated Hydraulic Punching & Cutting Unit Independent hydraulic station equipped with cooling fan keeps stable working temperature for long-hour operation. It completes hole punching and profile cutting in one step, eliminating separate stamping procedure and greatly boosting production efficiency.
4. Intelligent PLC Control Cabinet Human-machine touch screen interface allows operators to set product length, punching spacing, production quantity directly. The system stores parameter formulas for different bracket models, one-click recall for fast model change. It also has automatic fault alarm, overload protection functions for safe operation.
5. Solid Welded Machine Base Thickened steel plate bed overall annealing treatment, effectively reduces vibration during high-speed forming, guarantees straightness and flatness of finished bracket profiles.

Finished Products Application

The profiles produced by this Solar & Air Conditioner Bracket Roll Forming Machine cover two core categories:

• Air Conditioner Outdoor Unit Brackets: Stainless steel / galvanized triangular wall supports for split air conditioner outdoor units, with adjustable mounting slots for easy wall installation.
• Solar Panel Mounting Brackets: Ground solar A-frame supports, L-shape photovoltaic fixing angle steel, suitable for household and commercial solar power systems. All finished brackets feature uniform hole positions, smooth bending surfaces, strong load-bearing capacity and anti-rust performance after galvanization, fully meeting outdoor long-term usage standards.

Key Technical Parameters

• Applicable Raw Material: Galvanized steel coil, aluminum strip, cold rolled steel
• Material Thickness Range: 1.0mm - 3.0mm
• Forming Speed: 8 - 15 m/min (adjustable)
• Punching Type: Long slotted holes, circular fixing holes (customizable mold)
• Cutting Mode: Hydraulic flying cutting, no stop during cutting
• Control System: PLC + Touch Screen, full automatic running
• Total Power: About 22kw (customized based on configuration)
• Certification: CE certified, meets EU production safety standards

Why Choose Our Solar & Air Conditioner Bracket Roll Forming Machine

1. High Integration: Feeding, punching, forming, cutting all-in-one machine, save factory space and reduce labor cost.
2. Wide Compatibility: One machine can manufacture multiple specifications of AC and solar brackets, lower equipment investment for manufacturers.
3. Stable Performance: All core hydraulic and electrical parts adopt famous brand accessories, low failure rate, 24-hour continuous production supported.
4. Customization Service: We support custom machine width, roller molds, punching molds according to customers’ bracket drawing requirements.
5. Complete After-sales: Overseas installation guidance, operation training, one-year warranty for whole machine, lifelong spare parts supply.

Industry Application Scenarios

Ideal equipment for metal hardware factories, photovoltaic accessory manufacturers, HVAC fittings processing plants, metal cold forming processing enterprises to realize automated mass production of metal support brackets.